Petromidia Refinery
The pillar of the refining industry
Petromidia Refinery is the largest refinery in Romania, with a processing capacity exceeding 5 million tons of feedstock per year, and is among the most modern refining facilities in Southeast Europe.
With a history spanning more than 45 years, the refinery commenced operations in 1979 with the start-up of its first Atmospheric Distillation Unit (ADU) and has continuously evolved into a modern, integrated, and regionally competitive industrial complex.
The Petromidia industrial platform spans approximately 480 hectares and is strategically located on the Black Sea coast. The platform hosts more than 20 companies, including partners and subcontractors, forming an integrated industrial ecosystem.
In 2025, Petromidia achieved operational records across all business lines, ranging from the highest crude oil throughput in its history (secured with the support of KMG) to outstanding performance in white product yields (gasoline, diesel, LPG, jet fuel, and propylene), which reached the best level ever recorded by the refinery. Record production levels were also achieved for gasoline, diesel, and jet fuel, while process losses remained low. At the same time, energy performance - reflected by the Energy Intensity Index (EII) - reached a new historical low.
Petromidia makes a significant contribution to energy security in Romania and across the Black Sea region. The refinery serves as a key link between trading and supply activities and downstream fuel distribution through the Rompetrol retail network operating in Romania, Moldova, Bulgaria, and Georgia.
Strategic positioning at the Black Sea
Petromidia enjoys a strategic position on the shores of the Black Sea, in Navodari, 20 km north of Port of Constanta.
Logistic benefits:
- own marine terminal
- facilities in Port of Midia: berths nos. 1-4 for crude oil and products, and berth no. 9 (A, B and C) for export of oil products.
- own logistic railway system
- access to Danube-Black Sea Canal
The marine terminal is the most important logistic asset of the refinery; it is located 8.6 km at sea, and can received ships of up to 160,000 TDW. With this terminal and the entire logistic system developed by the company in the region, Romania can become a regional energy hub, a connecting platform between the natural resources of Asia and the European demand for feedstock processing and production of oil products.
A complex refinery
Petromidia has a Nelson complexity index of 9.32, and processes crude oil with high sulphur content, obtaining only Euro-5 oil products.
Aligned to the BAT (Best Available Technologies) standards, Petromidia is also the first Romanian refinery to have successfully aligned to the European environmental regulations and fuel quality standards.
In order to achieve the current refinery complexity and ensure full compliance with the environmental requirements of the European Union, the Group invested over USD 450 million.
The refinery has the highest yield of white products in the region (87.07%), and ranks 9th among the 250 refineries in Europe and Africa*.
*Wood MacKenzie 2015
Production units of the refinery
- atmospheric and vacuum distillation units
- full range of hydrotreatment units
This complex set allows the refinery to obtain high yields for its white products.
- one for gasoline
- one for kerosene
- two for diesel
- three conversion units:
- mild hydrocracking
- fluid catalytic cracking
- delayed coker
- new support units, such the sulphur recovery and tail gas treatment unit
- hydrogen, nitrogen and flares plant
- two modern line mixers for gasoline and diesel
150 million USD strategic investments in Petromidia
On the occasion of its 45th anniversary in 2024, Rompetrol Rafinare allocated a total investment budget of nearly USD 150 million, of which USD 85 million was directed toward modernization and development projects for operational assets during the general turnaround of the Petromidia Refinery.
Hydrogen Power Plant (HPP) Modernization
Rompetrol Rafinare, the company that owns and operates the Petromidia refinery, has refurbished the high-purity hydrogen (HPP) plant following an investment of almost 10 million dollars. The most important and complex part consisted of changing the 114 vertical tubes that store the catalyst necessary for the reforming reaction and obtaining hydrogen. The plant has a capacity of 40,000 cubic meters/hour, with a purity of at least 99.99%.
Modernization of the Delayed Coking Unit
One of the primary units at the Petromidia refinery is the Delayed Coking Unit, which plays a crucial role in maximizing the value of crude oil and producing high-value-added semi-finished products essential for the Rompetrol refineries, Petromidia Navodari, and Vega Ploiesti. The recent USD 13 million investment was completed during the Petromidia refinery's turnaround and involved implementing an advanced technological system that optimizes energy consumption and enables remote automated operation. This investment helps reduce environmental impact while also enhancing employee protection and safety.
State-of-the-art reactors installed at the Petromidia refinery
One of the most important projects implemented during the general turnaround of the Petromidia refinery was the investment in two modern reactors, part of the Middle Distillate Hydrotreating (HDV) unit. The role of this unit is to process diesel mixtures resulting from the technological processes of other facilities in the operational flow, aiming to eliminate sulfur compounds and, implicitly, to obtain EURO 5 components for the final production of diesel.
Modernization of the CO Boiler in the Catalytic Cracking Unit
With an investment of approximately four million dollars, the company completed a project to convert the CO Boiler of the catalytic cracking unit (FCC) from natural water circulation to forced multiple circulation. The major transformation consisted in installing a boiler water recirculation system, which makes it possible to operate at a minimum capacity of 35 tons per hour (compared to the original minimum capacity of 50 tons per hour), flow rate which can increase up to a maximum of 90 tons per hour, depending on the needs of the refinery.
Modern Operator Training System Commissioned at Petromidia
Rompetrol Rafinare has launched the first phase of an Operator Training Simulator (OTS) at the Petromidia Refinery, developed with a specialized technology partner and its in-house team. The simulator trains DCS operators, process engineers, and operations staff by replicating complex process scenarios and critical conditions without impacting live operations.
Initially covering the Atmospheric and Vacuum Distillation Unit (AVDU) with around 1,500 control points, it includes modules for operator assessment and procedure optimization, with plans to extend to other units. This initiative supports the company’s broader digitalization, modernization, and workforce development strategy to enhance safety, reduce errors, and boost operational performance.
Figures that matter
Results 2025
In 2025, the Petromidia refinery processed around 5.9 million tons of raw materials, up 27% compared to 2024, resulting in fuel production of 1.7 million tons of gasoline and 3.1 million tons of diesel, and JET (aviation fuel). Of the nearly 4.8 million tons of fuel, 61% were directed to the domestic market.
Petromidia also recorded a historic high in refinery fuel gas production, reaching 205 thousand tons per year. This measure led to a reduction in natural gas consumption, generating a positive impact on processing costs.
Read more about the financial and operational results in 2025
| 2021 | 2022 | 2023 | 2024 | 2025 | |
|---|---|---|---|---|---|
|
|
16.300tons /day |
15.409tons /day |
14.000tons /day |
15.360tons /day |
16.133tons /day |
|
|
4.58million tons /year |
5.26million tons /year |
5.01million tons /year |
4.62million tons /year |
5.886million tons /year |
|
|
86.12
|
85.55
|
84.1
|
86.88
|
87.07
|
|
|
102.78
|
96.2
|
101.3
|
97.49
|
92.46
|
|
|
95.96
|
87
|
92.44
|
89.75
|
93.20
|
|
|
0.82
|
0.80
|
0.66
|
0.77
|
0.78
|
Nelson Index, %
|
9.81
|
9.57
|
9.57
|
9.54
|
9.32
|
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Milestones in the Development of the Petromidia Platform
Read more
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The Petromidia industrial platform was designed to support the development of an integrated industry focused on the valorization of crude oil, with applications in sectors such as synthetic textile manufacturing, petrochemicals, rubber, paints and coatings, and chemical fertilizers. From the outset, the project aimed to establish a fully integrated industrial value chain built around petroleum resources.
To ensure an adequate workforce during the initial operational phase, specialists and employees were transferred from similar industrial complexes across the country to Constanta. In the early years, mobility within the platform was ensured on foot or by personal or company bicycles, approximately 200 of which were made available to employees.
Technological advancement has been a constant feature of the refinery’s development. The first Felix-type computer was introduced in 1985, and the first internet connection was implemented in 1992. Infrastructure modernization continued over time, culminating in 2005 with the inauguration of a modern automated command-and-control center. This facility was designed as a bunker-type structure capable of withstanding severe natural events, including earthquakes.
The platform was also designed with advanced environmental protection solutions. The entire perimeter is surrounded by an underground wall approximately 80-100 cm thick and 4.5 meters high, designed to prevent the migration of potential petroleum product leaks into the soil or toward the sea and the nearby lake. In addition, a complex system of drains and drainage stations continuously regulates the groundwater level beneath the platform.
The platform’s industrial water requirements are supplied through a pumping system drawing water from the Danube–Black Sea Canal, via a pumping station located approximately 30 km away.
After 1990, internal and international economic restructuring led to significant changes in the demand for feedstock used in the synthetic fiber industry. In this context, the platform’s operations were gradually redirected toward the production of fuels and polymers, continuously adapting to market developments and new technological requirements.
Over time, Petromidia has continued to evolve through modernization, innovation, and infrastructure investments, further consolidating its strategic role in the energy and petrochemical industry.
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Refinery Modernization and Capacity Expansion Program
2008 – 2012
The most important engineering project was the program for modernization and refining capacity increase up to 5 million tons per year, amounting to more than USD 450 million.
Key objectives of modernization program:
- Increasing the operational capacity of the refinery up to 5 million tons/year.
- Meeting the EU and Romanian fuel quality standards - Euro-5 (regulation COM (2005) 693)
- Increasing diesel production with 8% (from 37% up to 45%)
- Rendering operation of the refinery compliant with the EU and Romanian environmental regulations (BAT system) (Directive 70/220/EEC)
- Increasing mechanical availability and reliability for the refinery.
The new setup of the refinery includes:
- Modernization of the Fluid Catalytic Cracking (FCC) plant (to process inflows from the Mild Cracking plant).
- Modernization of the existing Claus plant (to reduce NOx emissions).
- Modernization of the VGO hydro-treating to diesel plant (to process the increased future quantity of diesel).
- Modernization of the amine plant (to process additional gas with hydrogen sulphide).
- New Units
- Mild Hydrocracking plant (the key unit of the modernization package).
- The new hydrogen plant (to supply hydrogen to the retrofitted MHC and VGO HDT units).
- A new sulphur recovery plant (to process the future sulphur capacity).
- A new flares system (to support the new units and the existing refineries).
- Increasing the N2 liquid evaporation and automation capacity (to supply nitrogen to the retrofitted refinery).
Key figures - modernization and capacity increase program
| Indicators | 2008 | 2012 |
|---|---|---|
| Capacity in mil. tons/year | 3.5 | 5 |
| Nelson index* | 8.3 | 10.5 |
| Kerosene and diesel %wt | 2.6/38 | 5.5/45 |
| Diesel in mil. tons/year | 1.5 | 2.5 |
| Gasoline in mil. tons/year | 1.3 | 1.4 |
| Kerosene in mil. tons/year | 0.15 | 0.3 |
The community of Navodari developed together with Petromidia
In the 1970s, the land that now hosts Petromidia was largely a swamp, but the ambition and hard work of thousands of people transformed it into one of the most modern refineries in Southeast Europe.
The development of Navodari community was closely linked to Petromidia
Navodari started as a small fishing village but grew significantly over time. In the '80s, it had 26,000 residents, and now it is one of the most important cities in Dobrogea, with 40,000 people living there.
It is not widely known that Petromidia occupies an area of 480 hectares, of which 37 hectares were recovered from the sea. The first pile marked the settlement on July 9, 1976. A considerable amount of effort was invested in ensuring the stability of the land under Petromidia, so that the entire structure can withstand an earthquake of nine degrees on the Richter scale.
The construction activities at the refinery spanned over 13 years, engaging approximately 5,000 to 6,000 workers in the process. The earliest facility, the Atmospheric Distillation Plant, was commissioned in 1979. Over time, Petromidia has grown to encompass 19 primary units and has established itself as Romania's largest refinery.
Nelson Index, %